Virtual Manufacturing BSSI
Mathematical modeling and computer simulation
replaces physical trial and error testing on prototypes
VPO


VPO™ Features

Features unique to BSSI

  • Boundary Integral Techniques
    • With new Singular Integral formulation
  • Thin Surface Mesh Decomposition
    • And Re-combination
  • Real Time-Stepping
    • With variable time steps
  • MPI-2 Parallel Processing
    • For the fastest computations

VPO™ Thin-Surface Meshes

  • A NEW type of computational mesh
  • Incorporating:
    • Domain intelligence
      • specific to the automotive industry
    • Necessary PHYSICS to address
      • Electrochemical modeling, and virtual paint operations
  • Essential for a feasible computation
    • With the added benefit:
      • The same mesh is used for all VPO™ Tools:
        • EPD, Baking, Time-2-Drain, Voids, SDM,…

Real Time Stepping

To simulate painting operations

  • All VPO™ tools use real time stepping
    • With a variable time step
    • Chosen to reflect the physics of the simulated process
    • Examples
      • In VPO™ EPD, every 1/10,000th of a second is simulated
      • In VPO™ Baking, every 1/100th of a second is simulated
      • In VPO™ T2D, every 1/1000th of a second is simulated

MPI-2 Parallel Processing

  • Used in
    • Commercial VPO™ Tools
  • For
    • 64-bit multi-core cluster architectures
  • To get
    • FAST simulation of processes